Experiences on education of students and professionals in thermal process safety

The number of incidents due to reactive hazards demonstrate the need of training for professionals and for students in the field of Thermal Process Safety. The specific difficulty in this field is that the assessment of thermal risks requires knowledge in physical chemistry as well as engineering knowledge. Hence, in order to teach this knowledge, it must first be simplified. The strongly non-linear behaviour of reactors in runaway situations also requires specific teaching methods. Different didactic tools are presented: case histories, numerical simulation, building a tool box (MS-Excel), E-Learning, Thermal Process Safety App, role game with a virtual laboratory are presented. The text concludes with some considerations on teaching professionals in the industry and students in universities.     

Thiol-Functionalized Covalent Organic Frameworks as Thermal History Indictor for Temperature and Time History Monitoring

Various products, including foods and pharmaceuticals, are sensitive to temperature fluctuations. Thus, temperature monitoring during production, transportation, and storage is critical. Facile indicators are required to monitor temperature conditions via color changes in real time. This study aimed to prepare and apply thiol-functionalized covalent organic frameworks (COFs) as a novel indicator for monitoring thermal history and temperature abuse. The COFs underwent obvious color changes from bright yellow to purple after exposure to different temperatures for varying durations. The reaction kinetics are analyzed under isothermal conditions, which reveal that the order of reaction rates is k_−20°C < k_4°C < k_20°C < k_35°C < k_55°C. The activation energy (E_a) of the COFs is calculated using the Arrhenius equation as 50.71 kJ moL⁻¹. The COFs are capable of sensitive color changes and offer a broad temperature tracking range, thereby demonstrating their application potential for the monitoring of temperature and time exposure history during production, transportation, and storage. This excellent performance thermal history indicator also shows promise for expanding the application field of COFs.     

Hematite crystal growth in high-temperature lead-free multicomponent alkali borosilicate glass frit for red overglaze enamels

To elucidate the crystal growth process of hematite in high-temperature lead-free multicomponent alkali borosilicate glass, which is essentially important to control the color of red overglaze enamels, frit and hematite mixture is heat-treated and subjected to microscopic observations. Hematite particles slightly grew due to sintering at low temperature. Once the glass matrix formed near the softening point of frit, hematite dissolved into glass fluid. Hematite crystal growth concomitantly ensued with decrease in the number of hematite particles via Ostwald ripening as the temperature increased. The grown particles exhibited an anisotropic morphology with straight outlines reflecting crystal planes, the morphology of which is completely different from those grown by sintering and particles prior to heating. These results suggest that comprehensive understanding of frit and hematite from the perspectives of glass science and chemistry as well as powder technology are important to truly control the color of red overglaze enamels.     

New insight into subcritical rupture of SiC-based filaments at intermediate temperatures (400–900 °C) under air

The delayed failure of SiC fibrous reinforcement has continuously been investigated to warrant the long term performances of Ceramic Matrix Composite (CMC). Chiefly assessed on multifilament tow samples to alleviate some handling difficulties, subcritical crack growth (SCG) parameters are however ruled by structural artifacts which hinder the identification of intrinsic filament behavior. In this paper, we propose to estimate the true filament parameters for 5 fiber types from bundle behavior using a recently communicated Monte Carlo algorithm integrating flaw and stress distributions through a deterministic fracture mechanics law under Paris’ formulation. So computed tow lifetime are broadly dispersed, encompassing raw data, and show a structure-dependent scale effect, revealed by n_filament>n_tow where n is the stress exponent. The relationship between SCG coefficient and chemical composition of the substrate is discussed and highlights the major effect of doping elements (Ti or Zr), oxygen or hydrogen content.     

Enhanced methanol oxidation on PtNi nanoparticles supported on silane-modified reduced graphene oxide

Developing low cost, highly efficient, and long-term stability electrocatalysts are critical for direct oxidation methanol fuel cell. Despite huge efforts, designing low-cost electrocatalysts with high activity and long-term durability remains a significant technical challenge. Here, we prepared a new kind of platinum-nickel catalyst supported on silane-modified graphene oxide (NH₂-rGO) by a two-step method at room temperature. Powder X-ray diffraction, UV–vis spectroscopy, Raman, FTIR spectroscopy and X-ray photoelectron spectroscopy results confirm that GO was successfully modified with 3-aminopropyltriethoxysilane (APTES), which helps to uniformly disperse PtNi nanoparticles. Cyclic voltammetry, chronoamperometry, CO-stripping and rotating disk electrode (RDE) results imply that PtNi/NH₂-rGO catalyst has significantly higher catalytic activity, enhance the CO toxicity resistance, higher stability and much faster kinetics of methanol oxidation than commercial Pt/C under alkaline conditions.     

Scallops as a new source of food protein: high-intensity ultrasonication improved stability of oil-in-water emulsion stabilised by myofibrillar protein

In this study, the effect of high-intensity ultrasound (HIUS) (200 and 400 W for 0, 5, 10 and 15 min respectively) on conformational changes, physicochemical, rheological and emulsifying properties of scallop (Patinopecten yessoensis) myofibrillar protein (SMP) was investigated. HIUS-treated SMP had lower α-helix content and higher β-sheet content compared with the native SMP. HIUS treatment induced the unfolding of SMP and increased the surface hydrophobicity. The particle size of SMP decreased and the absolute zeta-potential increased after ultrasonication, which in turn increased the solubility of SMP. The conformational changes and the improvement of physicochemical properties of SMP increased the ability for SMP to lower the interfacial tension at the oil–water interface and increased the percentage of adsorbed protein. As a result, the emulsifying properties, rheological properties of SMP and storage stability of emulsions were also improved. In conclusion, HIUS treatment has future potential for improving the emulsifying properties of SMP.     

Effects of Bacillus velezensis zk1 on the physiology and metabolism of peaches

Bacillus velezensis zk1 is the dominant bacterium that causing rot in peaches. However, the mechanisms through that this bacterium causes rot have not been elucidated. Here, we explored the mechanisms of peach decay caused by B. velezensis zk1. The invasion of B. velezensis zk1 in peaches resulted in an increase in glucose and arabinose contents in fruit tissues. Moreover, the relative conductivity of the fruit reached 84% after 4 days of culture with bacterial invasion. With the destruction of cells, the malondialdehyde content increased, whereas the vitamin C, dialdehyde, flavonoid and total phenol contents decreased. Polyphenol oxidase, superoxide dismutase, catalase, peroxidase, ascorbate peroxidase and ammonia lyase activities also decreased. Overall, these findings demonstrated that B. velezensis zk1 infection damaged peach chloroplasts, mitochondria, respiratory chain activity and related free radical scavenging enzyme systems, thereby disrupting the normal physiological metabolism of peaches and causing rot.     

A novel method of shrimp blanching by CO2 heat pump: Quality,energy, and economy analysis

To reduce the energy consumption of the shrimp blanching process and improve the economic value of the blanched product, a transcritical CO₂ heat pump blanching system (THPB system) was designed in this paper. The trends of astaxanthin were investigated at atmospheric pressure near boiling temperature, combined with the color and structural properties of shrimp samples, and the optimal blanching times of 270 s and 240 s were obtained at 90°C and 95°C, respectively. In contrast to the fuel blanching system (FB system) at 100°C, the annual standard coal consumption of the THPB system with 90°C blanching is decreased by 79%, and the annual operating cost can be saved by CNY 63,800, with a payback period of about 3.13 years.Industrial relevanceBlanching is one of the effective ways to prolong the shelf life of shrimp. However, the research on the blanching time and temperature of shrimp is not comprehensive. In addition, the traditional fuel blanching process has high energy consumption and pollution, and can no longer meet the quality requirements of the modern food processing industry. Heat pump has been shown to have better performance in food drying, but it is less used in blanching. The information presented in this study may provide other insights into food processing.